Latest update:
my DAHON folding bike is an EXCELLENT candidate to motorize. i originally installed a ROBIN 35cc 1.6hp w/STATON friction drive. it ran great w/ 1.125" roller, and slipped when the roads were wet, or when raining. power was more than enough, with great gas mileage and 96oz fuel tank.
before the ROBIN engine could break in, I replaced the friction drive with a MITSUBISHI 43cc 2.2HP engine and STATON gear chain drive. owner DAVE STATON shared that his gear chain drive would be 100 times better than friction drive. i liked his friction drive a lot, so gear chain drive w/a more powerful engine is maybe three times as good as his friction drive. the new engine's 23oz tank is not as large as ROBIN'S 96oz fuel tank, but i can still drive more than 2 days between fillups.
the gear chain drive's final drive ratio is 16.67, similarly to happy time engine and 41-tooth sprocket. the engine seems to be screaming at top speed and midrange, so i will change 18t at the gearbox to 20t. this compares to 15:1, like a happy time engine with 37-tooth rear sprocket. or maybe swap to 19t sprocket, akin to happy time and 39t rear sprocket.(i'll call Dave Staton tomorrow.)
with PRIMO tires set at 65psi and 12" seat, the tiny folder bike is comfortable riding, powerful, nimble, but squirrely. i especially like the fact that the rear sprocket is freewheeling AND threaded onto STATON'S HD hub.
no spoke problems whatsoever. i bought the new rim with 14g spokes and HD hub from STATON, and use tie wraps on front and rear wheels.
with friction drive, the DAHON wouldn't fold, only bend. with gear chain drive, the DAHON can once again fold, but not fit into its travel bag. no problem, because i never bag the bike and rarely fold it.
at 45 pounds total weight, i can still easily carry the bike to my 2nd floor apartment.
Myron