Ok
Been a while since i've posted as i've had some technical issues i've had to resolve.
I have returned my 70cc Rock Solid Engine and Dellorto clone carburettor to Tony and received a full refund.
There is no question his engine with the billet cylinder head is a much better quality item than the standard Chinese engine but in my application it simply did not work, nor did it make any power improvement over the standard engine.
I rebuilt one of my damaged engines with a new crankshaft assembly and began the infuriating process of trying to make the Billet Cylinder Head work on the standard engine.
With the standard cylinder head the engine had typically high compression and ran reasonably well, but with much less vibration and gear noise than the Rock Solid Engine.
The engine (like all the other engines) was difficult to pedal start due to strong compression.
I have no idea why, but the Rock Solid Engine vibrated like you wouldn't believe above 4,500 rpm and the gear noise was amazingly loud - i'm a victim of industrial hearing loss and for me to say that the gear whine was loud is saying something!
Now we come to trying to start the thing with the Billet Cylinder Head.
My god, it had so much compression that i was virtually unable to pedal through the compression stroke.
Now this may sound like a good thing but i can assure you that it created it's own set of difficulties.
The compression was so high that the magneto didn't have enough spark energy to fire the mixture and due to the reduced combustion chamber volume, air/fuel mixture was being squeezed into half the normal space, saturating the sparkplug with fuel.
The only way i could get the engine to fire was to add another cylinder head gasket.
The compression was still so high that the engine did not have enough flywheel effect to push the piston through compression, even with the idle screw being wound all the way in.
I had to hold 1/3 throttle to allow the engine to idle.
Performance: completely c.r.a.p
The extra compression just had the fuel mixture (of a standard NT carburettor) detonating like crazy (with 98 octane fuel) and the heat buildup was extreme.
The power was totally useless; the engine being gutless and unusable.
Even bottom end power was non existent with the sky high compression.
In the end i went back to the standard cylinder head and typical performance was returned.
To make the Billet Cylinder Head work, i'm figuring you'll need to add 5 cylinder head gaskets.
It's strange as so many other people report an amazing performance improvement with the Billet Cylinder Head.
I had exactly the opposite experience.
I'm in the process of modifying another engine to take a pressure line from the crankcase to run a Walbro twin screw carburettor.
It's my opinion this is the only way to go (unless using the Rock Solid Engines fuel injection system) as the Walbro carby allows fuel to be drawn from a point below the carburettor, just like a chainsaw, with options to have the fuel tank mounted as low as possible on the bike for a stealthy look.
The benefits are mainly in having screw adjustable high and low speed needles, instead of mucking about with an endless array of fixed jets.
Hope everyone had an enjoyable Christmas break
Cheers Fabian