warped wheels...
this i just dont get. i can run loose spokes, bent spokes, missing spokes and quite happily hit potholes treeroots dogs and other speed humps at high velocity. sure, i tend to overlook anything less than 5mm of ...hmmm.lies? if its true when straight, all bends must be lies!
basically it has to start hitting things before i fix it.
i will true a wheel up with an indicator when i do work on one.
experience taught me that by overdoing the tension, you can make a rim warp... really suddenly, and really badly! there is a limit to the tension.
maybe you give em one extra half turn all round, just in case? if so, dont!
you dont metion how you attached the sprocket. im assuming via ragjoint to impact on the spoke tension.
so. the 7 speed. a hub gear or derailleur? old bike, hub or derailleur?
all wheels are dished when trued cus of the sprocket offset... meaning spokes on other side are steeper. more sprockets, wider cluster, more dish.
could just be that the material you use for your ragjoint doesnt have enough "squish" to compensate for the steep angle of the spokes? so suddenly you try kinking a small section on half the spokes, increase the tension, and well... SPROING!
or you simply overtighten the ragjoint, which seems impossible if the original bolts are used
are you using the original rubber? some of the stuff supplied is far from equal thickness. a "low impact" rubber tile is best. find em at hardwares/decking places etc for kiddy playgrounds.
may be better getting a nylon cone machined up to ride on the spokes under the sprocket?
its the first time ive heard of this. and my first suspicion is always on the owner...
maybe...just maybe...the customer sticks bike on bike rack, drives into garage and forgets about the cupboard just inside the doorway?
ignore sub, hes canadian