Making of a PVC Boost bottle...this is for the 65.9cc (66cc).
As there are many ways and materials one can use, I chose this method and materials.
Materials needed.
1) (2) 1" SCH 40 PVC end caps. Each cap holds 5cc
2) (1) 3-1/8" X 1" SCH40 PVC (any other thickness will throw the volume off)
3) (1) barbed 1/4" X 1/4" brass NPT nipple (for the bottle)
4) (1) barbed 1/8" X 1/4" brass NPT nipple (for the intake manifold)
Fit PVC pieces together BEFORE gluing. When the 3 pieces of PVC are put together the distance between caps should be 15/16" (what you can see of the 1" PVC pipe). Then glue one cap on. In that cap drill a hole for 1/4" NPT fitting. Thread with a 1/4" NPT tap. Clean out inside the PVC pipe and glue the remaining cap on. I used a small amount of JB Wield on the threads and screwed the 1/4" NPT nipple in place. Let set overnight.
A 1/4" NPT nipple is really too large to insert in the intake manifold so I used a 1/8" NPT nipple. Drill and tap, as above. Thread the nipple into the manifold and you will see that the nipple extends into the manifold. I ground the nipple at the proper angle to be flush with the inside of the manifold. When this is done there are but a few threads left on the nipple. This is where you have to glue the nipple in place with JB Wield. Buy a length of hose and install. No unsightly clamps are needed as the barb grabs the hose and it's hard to remove.