The ultimate Huasheng 49cc 4-stroke exhaust!

Status
Not open for further replies.

Max-M

Member
Local time
8:50 AM
Joined
Sep 22, 2011
Messages
231
Location
USA
My bike has the common Huasheng 142F 49cc 4-stroke. I recently replaced the "kit" exhaust that came with the engine. I'm now using a 7/8" ID stainless steel flex pipe purchased from Memory Lane Classics <http://www.memorylane-classics.com/>.

I've read on this forum that dynamometer testing by EZ Motorbike showed that replacing the kit exhaust with the flex pipe has been shown to give an 18% increase in horsepower.

I installed the flex pipe by hacksawing the old exhaust's primary pipe about two inches from the engine, sliding the flex pipe over the remaining nub, and securing the pipe with a hose clamp. I then secured the lower end of the pipe with a special clamp (also purchased from Memory Lane Classics) to the bottom of my EZM Q-Matic transmission, and attached the end tip that came with the flex pipe.

I fired up the bike, and I was immediately VERY pleased with the deep, gutsy new sound of the Huasheng as it breathed much more freely. Others on this forum have said that it's a sound somewhat like a Harley, and I have to agree! Especially when the bike is first started and is warming up.

On my first test run with the new exhaust, I was VERY pleased with the gain in horsepower that I experienced. I fully believe that EZM figure of an 18% horsepower gain! The HP gain is very noticeable when starting from a dead stop at a stop sign or stoplight, or when climbing any grade. And the top end for my bike on flats (as revealed by my wireless speedometer) has increased from 31 MPH to 35 MPH. The confidence in traffic that I get from faster-off-the-line starts is a real benefit -- and I look a lot cooler now that I can get up to speed quicker!

But...this new exhaust is loud. Not terribly loud, but a bit louder than I'm comfortable with. I've seen little kids plugging their ears as I've approached! And, on longer rides (my commute to work, for example), I've used foam ear plugs.

So I sought out a way to muffle the exhaust somewhat, and the solution was quite simple and inexpensive. I found that a very standard "cigar-type" muffler for small engines is a universal fit (Briggs & Stratton, Tecumseh, Kohler) muffler with a 3/4" male coarse thread. These can be bought from a variety of manufacturers, quite inexpensively. I bought my "Arnold" brand muffler at my local True Value store for about $6.00.

To attach the muffler to the flex pipe, I found the ideal fitting in True Value's plumbing department. It's the "3/4-inch FPT street adapter" (pictured below). It's copper, and it costs about $8.00. I had to ream the opening in the end of the flex pipe a bit to slide this adapter into it; a pair of closed pliers, pushed into the pipe opening and rotated, works well. It's a tight fit to get the adapter attached, but once it's hose-clamped, it's not going anywhere...ever! The muffler then simply screws into the adapter. So, if for some reason I want to run the bike without the muffler (or if I need to attach a new muffler), it's a simple matter of unscrewing/rescrewing the muffler to the adapter.

I was somewhat concerned about changing the flow characteristics of my flex pipe exhaust by attaching a muffler. But the muffler is VERY non-restrictive, and the final result has been: no noticeable decrease in horsepower, and an ideal decibel-reduction in the sound of the exhaust. My bike is a bit quieter, but it still has a deep, throaty sound to it.

If you're running a Huasheng 49cc engine, I highly recommend this exhaust system.

Cheers,

Max-M
 

Attachments

  • full-pic.jpg
    full-pic.jpg
    109.6 KB · Views: 12,072
  • adapter (2).jpg
    adapter (2).jpg
    13.1 KB · Views: 6,566
I did the same thing last year, used the "5-7HP" / "4-8HP" Briggs replacement muffler. Easy to find under $10. Near same tone as straightpipe without as much loud.

Here's my brother's Q-matic with the flexpipe and muffler the day we both installed ours: http://www.youtube.com/watch?v=n7-TsrRGswg

Here's mine idling on a cold morning: http://www.youtube.com/watch?v=MawTccZUpyE

I wouldn't say they sound like Harleys, but they don't sound much like lawn care equipment like the engines with box muffler do :D
 
Max-M
I'm looking at upgrading my exhaust also and am wondering if you had to open up your carb jet after installing the flex pipe?
 
Max-M
I'm looking at upgrading my exhaust also and am wondering if you had to open up your carb jet after installing the flex pipe?


Nope, Tom: I made no modifications or even adjustments to the carb after installing the flex pipe.
 
Aleman: Those are a couple of nice bikes that you and your bro have!

I wish I had video capability to capture some stuff like that. I may get one of those little GoPro helmet cams.
 
My carb jet showed a lean condition after I both upgraded the exhaust and installed the SBP air filter. The exhaust alone should be fine, but I recommend doing a plug chop anyway.

Amazon sells an inexpensive drill kit with free shipping that works very well for drilling jets: www.amazon.com/gp/product/B000VNPRNQ/

Aleman: Those are a couple of nice bikes that you and your bro have!

I wish I had video capability to capture some stuff like that. I may get one of those little GoPro helmet cams.

Thanks Max-M! They're both Nirve Knuckles which have proven to be really solid frames for MaB use.
My brother's video was taken with an Android phone, mine was taken with a Canon PowerShot A2200. A GoPro would be a phenomenal upgrade over either of those!
 
Links to Amazon may include affiliate code. If you click on an Amazon link and make a purchase, this forum may earn a small commission.
I'm wanting to do this same mod on my rear mounted setup. The only real question I have is: How long should I make the flexpipe once I have it? I've searched around and no one seems to want to disclose that info on any post I've seen (at least a dozen, probably more). I've heard horror stories about people putting certain pipes on, trying to experiment with it, and severely damaging their engine :(
I really don't even want to THINK about risking something like that. Something that bad is way too much of a headache than what I'm willing to deal with at the current time.
Did you just attach the pipe as you detailed here (without any length adjustment)? Or did you change the length of said pipe before hand? I need to reroute the exhaust anyway and figured I'd go ahead and do a cheap upgrade while I'm at it, seeing as the flex pipe would be the most convenient. I just want it to run better overall; nothing super specific. I'm pretty new at this and just want everything to go well.

Many thanks.
 
Hey Max,
I too tried out your system but, had one problem. The neigbors who always waived at me going by started waiving with only one finger! So, off came the 5 HP muffler, on went a 3/4 to 1/2 adapter and a 1-2 HP muffler. They are waiving with all five fingers now!Exhast.jpg
Thanks
Barry
 
Copper is easy to work with.
Solder it or if you have the equipment use # 12 or 14 copper wire and braze-weld it. My exhaust is quiet.

IMG_0164 [640x480].JPG
IMG_0170 [640x480].JPG
IMG_0179 [640x480].JPG
IMG_0183 [640x480].JPG
 
[video=vimeo;58791251]https://vimeo.com/58791251[/video]The Real Ultimate 49 cc Exhaust :bowdown:

Y'all have the right idea, the length should be about 72" from port to baffle. Pic and vid of my machine gun style exhaust. More pics in Gallery IMG_2525.JPGIMG_2526.JPG
 
Last edited:
Status
Not open for further replies.
Back
Top