clutch case cover won't fit back on bc pin is sticking out

eamoliam

New Member
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Dec 27, 2019
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So I am building a new bike and after putting the new chain on I went to put the clutch case cover back on (goes over the little gear on the engine) but the pin in the center of the gear is sticking out too far and I can't push it back in, so the cover won't fit back on. Could someone please help ??
91960
 
Remove cover on opposite side.
Loosen flower nut.
Place piece of wood over pin/bucking bar and wack with hammer.



 
Remove cover on opposite side.
Loosen flower nut.
Place piece of wood over pin/bucking bar and wack with hammer.



Heck NO,no need to beat on the thing.It's very easy to align the cover and draw it in with the fasteners against the pressure of the spring,then once reattached go through the clutch setup again with the flower nut and arm.
 
So I am building a new bike and after putting the new chain on I went to put the clutch case cover back on (goes over the little gear on the engine) but the pin in the center of the gear is sticking out too far and I can't push it back in, so the cover won't fit back on. Could someone please help ??
View attachment 91960
Not an uncommon issue for newbs, read the above reply!
 
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