a little more data.
I widened the exhaust port and leveled out the roof. the yellow and blue lines are with the porting and my hydro pipe and comparing the bofeng with the tilly. Both jetted as best they can be, the tilly is producing an extra 1.75HP than the bofeng at higher RPMs. This is still the junk jug and piston.
So while the BoFeng can flow 4HP, this is only true at ~4000rpm or so. It can't flow enough up at 7000RPM to make even 3HP.
The Tilly is too big for this motor down low.
The stock muffler without cap, and bofeng with no filter makes the beset average power compared to anything we've tried.
Widening and raising the exhaust port does shift the power band up.
Knowing this - I feel the best combo will be a BoFeng with a pipe tuned for 4000RPM.
I think I need to try a different carb. Something smaller than the tilly but just as tunable,