Hi Alaska,
Thanks for the idea....I had looked locally at the auto stores (Pep Boys, Advance Auto Etc...) for a flexible exhaust pipe....The smallest diameter I could find was I think 2 inches...I also saw a 1 1/2 inch flex pipe but neither pipe could be bent at a tight enough radius to make it all fit....I thought about using electrical conduit (EMP or was it EMT pipe and bending it...even bought the tube bender but the radius was not tight enough still....a hydraulic shop tried to bend this electrical conduit but it kinks at tight bends).....Finally I figured I could go to a muffler shop to see it that would work but the smallest they could bend was 1 1/2 inches....I have't done it yet but the one option that will work (other than the plumbing pipe method) is to have a local hydraulic shop bend me some hydraulic pipe (like they use on heavy equipment) this would work the owner assured me and even showed me some very tight bends he made on similar tubing but since I was primarily working on a prototype to get the lengths right I didn't opt for the added cost of having them bend me up the pipe....Ultimately, if I get the pipe just right...I will probably have the whole assembly shipped to a shop in CA to have the header pipe made....that shop is a manufacturing facility that could keep the dimensions on file to make copies of it should there be enough interest here or elsewhere for a tuned pipe....Really could use a dyno tho!
Andrew