Hey all! I posted a couple weeks ago that I had ordered a motor and shift kit and that I was looking forward to the project of putting it all together with the bike. I just wanted to tell everyone how the process went, and where I'm at with the whole thing.
So, I got a 80cc engine kit, a sbp shift kit, and a rear rack tank. Install went smoothly, although there were a few small problems. Some of the problems were from my own stupidity, and others were based on the cheapness of parts on the engine kit.
Problems I experienced:
The instructions told me to drill a hole through the handlebar to fit the little nipple on the throttle into so that it wouldn't slide around and it would be secure. I drilled the hole, secured the throttle, and with the first test twist of the throttle, the nipple sheared off. One of the holes for the bolts that hold the throttle together just stripped, I assume from me tightening and untightening it a few times. So, I drilled the rest of the way through the handlebar and drilled through the throttle and put a big bolt through the whole thing to hold everything together. That seems to work fine now.
The inline fuel filter seriously broke apart in my hand. I've seen through reading these forums that it is best to use a different fuel filter but I just wanted to install, and get the thing running. well, I ordered a new fuel filter from Dax (as well as a new spark plug) so that should be that as soon as it arrives. I also had to order some extra fuel line because I bought the rear rack tank and the line wouldn't reach that far. that is all ordered.
Speaking of the rear tank. Two issues with that: The part that attaches to the fuel line looks way smaller than the corresponding part on the carb. I'm thinking that the connection at the fuel tank is going to be loose. I'm not sure yet because I'm waiting on the line to arrive. The other problem with the fuel tank was where the cap fits into the tank. There's like an extra bit of metal there that won't allow me to twist the cap on. I was going to return the tank and get a new one, but I've decided to file down that bit of metal and hope that works.
The last problem that Iexperienced was directly from my own stupidity. I didn't order the bottom bracket remover when I got the shift kit. I tried to remove the thing myself and ended up making a mess of it. I took the bike to a bike shop and they tried to pull out the old bracket and replace it with the one from the kit, but the thread on the frame are messed up and they need to be retapped. ugh. They didn't have time to do it then, so I am going back tomorrow and having them retap and install the SBP kit bottom bracket.
I'm hoping after all these issues are addressed, I will have a motorized bicycle and not a bicycle with an extra 30lb of metal stuck to it. I ride my bike to work everyday, and it's a bit of a pain right now because I removed the front derailer for the shift kit install.
I'm kind of worried about the clutch. If my thinking is correct, when the clutch lever is pulled in and locked, the chains should spin free. I don't currently have the last chain on the shift kit because I have to replace the bottom bracket, but when I have the clutch lever pulled in and locked, i thought i would be able to move the chains with my hand. kind of spin them around. That is not the cace. this might be something to address after I get everything done, I'm not sure. I know that thing turns, because I had the spark plug wrench on it and was turning it when I fit the one chain on. IDK, we will see.
Hey I would like to thank all the people in this forum. I'm no professional, in fact, I was unsure how this whole process would be possible. But you all answered many questions for me through that wonderful search window on these forums.
Tanks guys. Hopefully my next post will be about how awesome everything is working and how fun it is
Later
DeD
So, I got a 80cc engine kit, a sbp shift kit, and a rear rack tank. Install went smoothly, although there were a few small problems. Some of the problems were from my own stupidity, and others were based on the cheapness of parts on the engine kit.
Problems I experienced:
The instructions told me to drill a hole through the handlebar to fit the little nipple on the throttle into so that it wouldn't slide around and it would be secure. I drilled the hole, secured the throttle, and with the first test twist of the throttle, the nipple sheared off. One of the holes for the bolts that hold the throttle together just stripped, I assume from me tightening and untightening it a few times. So, I drilled the rest of the way through the handlebar and drilled through the throttle and put a big bolt through the whole thing to hold everything together. That seems to work fine now.
The inline fuel filter seriously broke apart in my hand. I've seen through reading these forums that it is best to use a different fuel filter but I just wanted to install, and get the thing running. well, I ordered a new fuel filter from Dax (as well as a new spark plug) so that should be that as soon as it arrives. I also had to order some extra fuel line because I bought the rear rack tank and the line wouldn't reach that far. that is all ordered.
Speaking of the rear tank. Two issues with that: The part that attaches to the fuel line looks way smaller than the corresponding part on the carb. I'm thinking that the connection at the fuel tank is going to be loose. I'm not sure yet because I'm waiting on the line to arrive. The other problem with the fuel tank was where the cap fits into the tank. There's like an extra bit of metal there that won't allow me to twist the cap on. I was going to return the tank and get a new one, but I've decided to file down that bit of metal and hope that works.
The last problem that Iexperienced was directly from my own stupidity. I didn't order the bottom bracket remover when I got the shift kit. I tried to remove the thing myself and ended up making a mess of it. I took the bike to a bike shop and they tried to pull out the old bracket and replace it with the one from the kit, but the thread on the frame are messed up and they need to be retapped. ugh. They didn't have time to do it then, so I am going back tomorrow and having them retap and install the SBP kit bottom bracket.
I'm hoping after all these issues are addressed, I will have a motorized bicycle and not a bicycle with an extra 30lb of metal stuck to it. I ride my bike to work everyday, and it's a bit of a pain right now because I removed the front derailer for the shift kit install.
I'm kind of worried about the clutch. If my thinking is correct, when the clutch lever is pulled in and locked, the chains should spin free. I don't currently have the last chain on the shift kit because I have to replace the bottom bracket, but when I have the clutch lever pulled in and locked, i thought i would be able to move the chains with my hand. kind of spin them around. That is not the cace. this might be something to address after I get everything done, I'm not sure. I know that thing turns, because I had the spark plug wrench on it and was turning it when I fit the one chain on. IDK, we will see.
Hey I would like to thank all the people in this forum. I'm no professional, in fact, I was unsure how this whole process would be possible. But you all answered many questions for me through that wonderful search window on these forums.
Tanks guys. Hopefully my next post will be about how awesome everything is working and how fun it is
Later
DeD