5-7,
I'm not sure, but this maybe is what is causing your chain suck problem. The 8-9speed chain has a narrower width than 7 speed chain. A 8-9 speed chain width is 5/64th's where as a 7 speed chain width is 3/32nd's. So the 8-9speed chain might mesh well with your rear cassette, but that is not where the problem is.
Chain suck results from the chain sticking to the bottom of the front chainring. So it doesn't dump/drop the chain properly, thus causing the chain to ride up the chainring, and then get stuck in between the chainring and rear stay.
I'm not sure, but if you could run a 7 speed chain, or maybe file down the teeth's width on the inner scooterguy chain ring it might not grab the chain and make it ride up the chainring and get caught in the rear stay.
TWEEK,
Good place to upload photo's. Got additional ideas. If you had to choose between your CVT build or your Scooterguy build to use, which one would you choose?
This question is for anyone out there that has used thatsdax.com AND SBP shifter kits. I got a set of chain rings from SBP's and I'm very happy with. They are very hard, and show very little wear. During my first build, I got thatsdax to add shifter chain rings to his website for people not getting the whole shifter kit. However I look at them and they look to be substandard. They do not look to be the same quality as SBP's chain rings. I do not know, it is just what it looks. So for those of you that have used BOTH SBP's and Thatsdax.com chainrings on your shifter builds, have you noticed any difference in chainring strength between the two?
The reason why I ask is that thatsdax sells the 5:1 tranny for a scooterguy build, but SBP's doesn't. Getting everything at one place cuts down on shipping costs.
Thanks,