Check out the tensioner setup on a ' Sportsman ' Bike. A small roller that rides on a slot parallel to chainstay. I played with a medicine bottle to test the theroy. I'm impressed ! Sliding the bottle toward the sprocket tightens chain a very small amount of movement is needed as idler approaches sprocket.
On my next bike, I'll weld something equally phycadellic to both chainstays,
allowing very fine adjustment of both chains. I ' pledged ' my Huffy Cranbrook would use only Bolt On parts, as I don't want to weld to a new frame. Everything came out great, except the chain tensioners, which have been a heartbreaking money pit. I'm tempted to yank back the rear wheel, and say ' scr** them ' The thought of a jumped chain wrecking the new engine / sprocket, keeps the bike unfinished. It's like getting tackled on ' their ' 3 yard line. I spent the price of a new Huffy on various idlers, rollers and tensioners $ The Ball bearing Grubee roller is junk the ball bearing only goes in aprox 1/3 of the roller's ID, leaving the rest to flop. The Sleeve bearing one is much better, which isn't saying much. $ A mountain bike Chain Tensioner won't work with a coaster brake, the backwards force of braking is dissapated by the tensioner $ A steel roller seems like a bad idea [ Texas Idler ] $ The beautiful Singapore roller [ waited a month ] looked perfect in the photo, but is too bulky to fit in the narrow confines below engine $ I hacked up an old road bike deraileur in a mad quest for parts $ Metric Stuff isn't cheap the hardware store loves me. $ I'm tempted to buy another Cranbrook, dissassemble, and send frame to paint stripper. When bare metal comes back weld on motorbike components ;
Tabs for Gas Tank + Coil Mounts
Front Engine Mount
Tensioner Mounts [ Sportsman style ]
on both chainstays
Added gussets to rear stays
Drive Chain Guard mount
Exhaust Bracket
Torque Reaction Bracket
Clutch Improver bracket
Current Build = Huffy Cranbrook, Worksman Wheels, Felt Super Tires,
80cc Grubee Skyhawk MM Hub Cheapo Mt Bike Calipers / Combo lever
Domino Throttle, Alloy Non Slip pedals.