Carby Soaked air filter, NO power, (I have to pedal to keep it running) New carb, same prob

What I've done so far and a possible solution?

Short list of thing's I've done to fix this strange problem.

Spark plug. (many times to see what it tells me. Usually dark and wet meaning running rich right? When I start it and immediately turn off the gas, looks all dry and a lil brownish.

Magneto. i get 351 ohms, it jumps around a little but thats pretty much the reading from what I remember. I'll check it again.

CDI. I hear these fail for no reason so I put the back up on

Exhaust. I blew through it and felt little resistance, but cleaned it anyway. It was very slightly easier to blow through it.

Crankcase seal was leaking a bit. So I took apart the engine, split the case and replaced every seal I could find, minus the little doughnut looking seals on the inside. Also used gasket maker and tightened everything before it dried. (My seals are holding up nicely :))

Yes I put everything back together right. (eventually)

Adjusted the float over and over again on the carburetor. the less fuel in the bowl the better it ran. Literally to the point where I'd start running out of fuel in the bowl at about 35 seconds of WOT and then I'd get power. Of course it'd cut off unless I let go of the throttle and kept the momentum turning the engine while the carb caught up.

Changed carb jets

Bought a new carb (new SHA clone type). Adjusted idle and air/fuel mixture a bunch.

I didn't change the piston rings yet...

If they are damaged, when the gas mixture ignites, the pressure could go around the piston, and force more fuel toward and out the back of the carb than normal. This would also reduce power by a lot.

But would it still start running well when the gas gets turned off? It seems to run almost, if not perfectly when I shut the gas off.

I'll check to be sure in a few days. I've just been working on it on a stand.
 
Did you make sure to use a case half gasket, because if you did not, then it's time to pull the engine apart and install the gasket - an important thing not to overlook.
 
A couple years, a couple months, and several hundred dollars later...

I'm thinking I should buy a 4-stroke honda now and just trash the 2 stroke engine I got from piston bikes with their kit.

I'm just tired of all the hard work replacing parts and being disappointed for so long. Doing some more reading on here a lot of you guys say 2-strokes are just as reliable, if not more reliable than 4 strokes because of less moving parts.

I sure don't want to spend $800+ on a good 4 stroke honda kit to have MORE problems than the 2 years of headache without transportation that the extra reliable 2 stroke got me lol.

My goal here is and always was to have transportation to work off fines rather than fund the corrupt system I moved far away from. I could pay them with a credit card.. but I'd rather have a bike lol

I'm about to give up on this, which may be a good idea since I obviously dont know what I'm doing. I already bought a car and I'm working on printing out a realistic looking license plate for it.. Yeah yeah, I understand the risks.

Anyway,

What would any of you do? :)
 
It may not be helpful, but it took 2 years of engineering and reengineering my bike to make it 100% reliable.

Fortunately i have compiled the information of my reliability upgrades so those persons wishing to shortcut the reliability development process can make it happen from the word "go".

At the very least, (with a 2-stroke) you will need to purchase the following reliability upgrade items:

1) Jaguar CDI
2) CR Machine Manufacturing billet cylinder head in your choice of compression ratio
3) Sick Bike Parts Deluxe shift kit, with the optional right hand side and left hand side chain tensioners.
4) Final drive chain stabilisation system of your design choice
5) Correctly jetted standard (NT) carburettor
7) Sick Bike Parts fuel tap
8) Fuel filter
9) 2 speed (front derailleur) activated drive system, should you need to climb steep hills or need to tow a lot of weight in a bicycle trailer/s
10) 8 speed rear cassette system
11) SRAM twist grip (rear) gear shift mechanism to operate the rear cassette
12) SRAM 1:1 rear derailleur
13) Optional bicycle rear view mirrors (that in my opinion are essential), plus brake light, plus a powerful front bicycle light.

from here on in there are about another 50 optional upgrades that you would want to look at if chasing performance or noise reduction or improvement in torque output.

Forget the idea of getting away with spending any less than $700 on essential reliability and usability upgrades.
 
Thank you for your info here and in the private message. I have to say your bike is awesome. Let me buy it from you lol.

I'm done playing with carbs and jets and CDI's and fuel ratios and air filters and spark plug gaps. Literally the only things I haven't replaced are the engine head/body/and piston. And you say I need a new head for reliability lol

I don't mind spending up to about $1000 on motorizing a bicycle. Spending that kind of money though, I want it to just work. No tweaking or experimenting to try and make it run correctly all the time because I have to. I'll tweak and play with it in my free time to improve it when I want to.

I might actually get rid of the idea and buy an enduro.. maybe try to find a 50cc enduro so it'll be legal lol
 
Facts are that with a motorised bicycle you "will" spend a lot of time maintaining the bike to keep it reliable, with respect to long distance touring i.e. using the bike for more than just making a nuisance of yourself ripping up and down the street with an outrageously noisy exhaust or going 400 yards to the corner store and calling your bike reliable when only half of the nuts and bolts have fallen off the bike.

These are some examples of the reliability you can expect when the bike is set up correctly.
Even though the bike did 3 solid days of alpine hill climbs (requiring no daily mechanical or electrical maintenance; giving perfect reliability climbing Mt Hotham, Mt Buffalo and Mt McKay at Falls Creek) it experienced punishing conditions; working it's guts out the whole time, and needed 2 full days of maintenance when i got home:


http://www.motoredbikes.com/showthread.php?42839-Mt-Hotham-March-2014-(Victoria-Australia)

http://www.motoredbikes.com/showthread.php?42840-Falls-Creek-Ski-Village-amp-Mt-McKay-summit-March-2014

http://www.motoredbikes.com/showthread.php?42851-Mount-Martha-and-Arthur-s-Seat-Hill-Climb-February-2014

http://www.motoredbikes.com/showthread.php?42843-Mt-Buffalo-and-quot-The-Horn-quot-Hill-Climb-March-2014

http://www.motoredbikes.com/showthread.php?41572-Lake-Mountain-Snow-capade&highlight=lake+mountain+snow


Even with my bike giving excellent reliability, i still spend about 1 hour on maintenance for every 4 hours of ordinary riding time.
My bike goes up on an overhead bike lift and every single detail is checked, and i mean everything, as per the below link:

http://www.motoredbikes.com/showthread.php?41684-Methods-of-maintenance&highlight=bike+lift
 
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Wow.. Again, awesome bike and thanks for the info Fabian.
It looks like I'll be much better off getting all my reliable transportation issues (license and such) fixed before venturing any further in this MB project.

I still want it, but I can't rationalize spending the time and money on it for transportation when I have a perfectly reliable car in the driveway waiting for me to get right lol

I'll be lurking around the threads till then, waiting and learning things :)
 
Now in no way do i intend to put you off riding a motorised bicycle, because it is the,,, (hang on let me capitalise and italicise) THE most enjoyable riding experience you can have, and i've owned a lot of road and dirt bikes - how many road or dirt bikes have 16 gears or more, and how many road bikes or dirt bikes have you needing to use every one of them; needing to make road predictions to be in the right gear at the right revs at the right time, or you'll lose that precious 1/2 mph that you've spend the last 300 yards ever so carefully trying to build before the next change in incline.

In a word, it's an "addictive" , make that a "passionately addictive" recreational pursuit, even if just using a motorised bicycle for transport.
I can't properly convey how immensely enjoyable the pastime of long distance travel is on this type of transport; more so when you have engineered and/or assembled the necessary components to give total reliability; taking you to some inaccessible and serenely picturesque places; sometimes inaccessible even by dirt bikes.
 
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