GEARING
Initially the bike came with a 30t chainring connecting to a 18t on the rear hub. This was very comfortable to ride until I hookup the 40lb trailer and put the 75lb dog in it, then it started to be not so much fun even just to get going. I replaced the 18t with a 15t (which is as small of a rear cog as I could find) and now it is much more acceptable. Next I tried switching the pedal chainring from a 30t to a 40t but this seemed like a step backwards because it made riding it feel more like pushing a wheelbarrow. So I put the 30t chainring back on. Currently without power and with a loaded trailer, it is possible to pedal it for a couple of miles but not very fast and not very fun.
PEDAL SPEED
Pedaling hard in first gets up to about 7 mph, 2nd gets up to around 10 mph, and 3rd might g0 15 mph (without engine).
CLUTCH
The clutch engages at around 2,500 rpm and the engine idles at around 2,200 so with just a little bit of throttle the wheels start spinning. With the motor geared down from 2500 rpm, it matches the bike speed at about 6 mph. In other words, the bike needs to be going 6 mph before the clutch engages or there will be a series of jolts and some unfriendly sounds while I try to pedal it up to match. I believe this jolt is what initially caused the hub to pull out and the chain to come off. Now with my heavy-duty tug-plate installed the stress of the jolt will be harder on other components (somewhere between the engine and the chainring).
NEW GEARING?
One of the few places left where I think I can change the gearing is the (#35) 33t connecting the clutch. Originally I was worried about the amount of space available in that spot, but now I have everything installed and the exhaust cut to fit correctly. I might be able to switch that gear with a 40t. That is likely the largest gear that will fit. However, the cheapest place I could find the part is on the other side of the country so it will cost $30 to ship the $35 part. A single gear and a little gear reduction is a bit expensive for $65 so I thought I'd ask for some feedback before making that decision.
ENGINE SPEEDS
In first gear the bike gets up to ~15 mph nicely with the load. Second gear will do 20 mph+ and third is useless at under 25 mph. This is more than acceptable. 30-35 mph on a bicycle with a trailer and a dog is faster than I'd like to go. If I ever change my mind, I can remove the governor and give it more that 3,500 rpms! Anyway, I think it would be fine if first-gear only went to 10mph, second to 15mph, and third up to 20-25 mph. ESPECIALLY, if this will make it safer or easier to ride or help with the "big jolt at slow speeds" issue.
Does anybody accelerate from a stop or from very slow speeds? ...or does every motorized bike require you to be moving before engaging the engine?
How would changing the gear mentioned help, if at all?
What other options might I consider? Torque converter from a 49cc? Special clutch adjustments? Cable clutch instead of centrifugal? Friction clutch on the chainring? Something? Ideas or thoughts?