The $$ MONEY PIT $$
Finally got the electrics to work properly. I took Qs advise & got a new wire harness & a new regulator. This time I didn't cut out the excess wiring. Just tucked it in better & got rid of the extra spot lights.
I have found an inherent design flaw with my stretch design. It took the Whizzer set up for this beast to show it's UGLY HEAD. This is the 4th frame that I have cut & welded another bottom bracket into to house a jackshaft. This bike vibrates at higher RPMs. I spoke with Dave at WUSA & he told me that the earlier Whizzers do not have a balanced Flywheel. Another Hundred Dollars for the new balanced one. (The old another HD syndrome) Then I started thinking about the allignment of my bottom brackets. After reflecting on my Shade Tree & basic garage engineering skills, I have concluded that I could have been ever so slightly off with the allignment. I think that this, in conjuntion with the large pulley & the unbalanced flywheel is the BEAST.
I have a solution, but it will take another major mod to correct. The NuVinci is very low geared in its low range. So much that I'm going to replace the drive pulley with a smaller one to reduce the vibration & use (GASP) the 70 mm auto clutch. I also ordered a balanced flywheel.
I got the clutch & it looks very different than the previous ones. It has holes in the drum?? Hey this thing really works!
Any suggestions to improve this design??? An ongoing labor of love.... Better be cause at this rate the cost is going through the roof!!