Tensioner Install

Two nuts work, but I use a 1 3/4 " coupler nut. It grabs all the threads all the way down, I also use my own studs. I make my studs longer for more area for heat to creep along to the nuts.
Im finding some really cool fasteners.... The V-dub exaust studs are 6m x1.0 ... Those nos nuts are a pinch type of lock nut... Some of the rice burners have some different styles also...
 
These are scooter...
 

Attachments

  • Screenshot_20220404-203703.png
    Screenshot_20220404-203703.png
    318.6 KB · Views: 69
My Zeda kit is happy around 25 MPH, it's bone stock out of the box, hills are no problem. The feature I like most about it is the reliability. The only thing I changed was a new spark plug (it ran fine on the one provided as well). Last few months I start it and ride.
 
Reason lock washers don't work, people over torque them, flattening them completely, not allowing them to do their jobs. They work when used in the right application, at the specified torque. Star washers are better, whiz bolts and nuts, even better. Have to watch it on the nylocks, some will melt, some won't.

I use coupler nuts, and flat washers, never had them back off, and they help draw heat from areas where they attach.
If you search YouTube using these keywords (ave boltr lock washers) you should find a video he's done that refers to lock washers and split washers etc... And how they don't do anything extra that a normal washer and the fastener being torqued properly. The sweet spot to achieve is where the threads start to flex a little. Which is a bit below the point where the threads start to fatigue and strip off. The torque limits that get listed on critical bolts, nuts, etc... Represents this limit where it cannot reliably be pushed passed that limit without potentially causing a failure. And a good way to tell if a bolt or nut has been pushed passed that threshold and needs to be replaced is to find a new nut or bolt and see if it can travel easily along the threads. If it gets stuck or tightens up then it's damaged and should be replaced. Also if you see slivers of spiraling metal inside a nut or falls away from the bolt that's your threads that has detached not a built in spring lol.

"Basically tighten till you hear the casting crack then back off half a turn and call over the apprentice. Unless the purchaser isn't at his desk then quietly place it on the desk and slink away." Lol.
 
If you search YouTube using these keywords (ave boltr lock washers) you should find a video he's done that refers to lock washers and split washers etc... And how they don't do anything extra that a normal washer and the fastener being torqued properly. The sweet spot to achieve is where the threads start to flex a little. Which is a bit below the point where the threads start to fatigue and strip off. The torque limits that get listed on critical bolts, nuts, etc... Represents this limit where it cannot reliably be pushed passed that limit without potentially causing a failure. And a good way to tell if a bolt or nut has been pushed passed that threshold and needs to be replaced is to find a new nut or bolt and see if it can travel easily along the threads. If it gets stuck or tightens up then it's damaged and should be replaced. Also if you see slivers of spiraling metal inside a nut or falls away from the bolt that's your threads that has detached not a built in spring lol.

"Basically tighten till you hear the casting crack then back off half a turn and call over the apprentice. Unless the purchaser isn't at his desk then quietly place it on the desk and slink away." Lol.
You can also look up how the army studied the washers, all because of improper torque. Since they couldn't control intelligence in the army, they switched to star locks( and also whizlocks, which really people should just use a whizlock, so easy a cave man can use them). Even a drug addict convict who joined, can use one of those. lol. I never had a problem with split lock washers. They work fine for me. Most people weren't in the fastener industry like I was for almost a decade though. I always say, go with what works, but most people don't know how to use them properly. An reusing them after torqueing them down, well they can't really be reused and must be replaced afterwards( another problem the multimillion dollar army study found). Most people run into problems, after reusing them. It's not the lock washer, it's the way they are being used.
 
The old fashioned way was to hit the nut with a punch... I also tack it with a welder where I can grind the weld... Tack the washer and the nut... Brazing rod if you want to get fancy
 
The old fashioned way was to hit the nut with a punch... I also tack it with a welder where I can grind the weld... Tack the washer and the nut... Brazing rod if you want to get fancy
They make those now, the pinched nut, they call them crown locks. Usually have three dimples on the outside face to show they are a crown lock nut. The problem with those, to many off and on, and they destroy the threads. With our bikes, no prob, all thread rod is cheap and easy to replace. Same with welding or brazing, all thread is easy to replace. Most of the issues guys have with the hardware ( that stuff you buy at the hardware store, same stuff that was in the kit, and they just wasted money on, and the guys using hardened stuff risk eating a case thread/s) is they over torque. If the all thread strips before the nut, you are doing it wrong. The nut should always strip out before the bolt,screw, rod. Industry standard. Easier to replace a nut, than a welded on stud, and the bolt, stud, etc is not comprised, holding whatever together still. The nut is expendable, an how it should be.
 
I just checked the tensioner mount on my frame and I'm lucky in that the frame tube isn't round which makes it all but impossible for the tensioner to turn into the wheel. I'm more scared that my cantilever brakes won't stop me in time of an emergency or that the engine might blow up sending the piston into my b***s and shrapnel into my legs. Seriously has that ever happened to anyone? Could it happen? And if so how do I ensure that it doesn't?
 
I just checked the tensioner mount on my frame and I'm lucky in that the frame tube isn't round which makes it all but impossible for the tensioner to turn into the wheel. I'm more scared that my cantilever brakes won't stop me in time of an emergency or that the engine might blow up sending the piston into my b***s and shrapnel into my legs. Seriously has that ever happened to anyone? Could it happen? And if so how do I ensure that it doesn't?
I run an engine on a rocket fuel mix, studs hold up fine. Thick cast head ain't even stressing.
 
Back
Top