Vintage Style Moto-Velo

My current build is nearing completion. All components are mounted and the drive train is mostly debugged. It's nicely rideable as an ultralight motorcycle, no pedaling needed in most situations. It pulls away from stop easily in 1st , and top speed in 4th is around 32 mph, plenty for local traffic. Lack of neutral is annoying at stop lights.

The motor is a 2009 Skyhawk2 "80cc", box-stock except for mounts and carb. Reliability is more important than performance at this stage of development. Once it's stable, I'll probably add a big-fin head and better exhaust.

The most serious remaining problem is a violent chain oscillation and surging in 5th gear, which I think results from that specific set of sprocket ratios. There's no trace of this issue in the lower cogs, and I've locked out 5th and higher for now, to prevent damage.

I'm also having to deal with the usual chain stretch/adjustment with the SBP shifter kit. I just-received a 1G8 chain for the jackshaft, which should help. I also need to add some reinforcement pieces to the SBP frame, because the metal they used is mild steel and shows some bending distortion at the mounts.

Comments welcome..
 

Attachments

  • moto2.jpg
    moto2.jpg
    162.1 KB · Views: 852
Last edited:
"Reliability is more important than performance at this stage of development."
-Especially if you are commuting to work or school on it.
 
Thanks!

Oh, the shame of it all....

I'm finding that the old Skyhawk 2 motor I used is lacking all the later upgrades. For example, I can't use a 415H chain because the sprocket clearance is too small. And when I tried to install a proper sprocket, I found the clutch shaft diameter also too small, and a tiny woodruff key instead of the square key now used. So although that motor is running well, it will be replaced with a current production Wildcat 80, which claims to have a balanced crank and better bearings as well as the sprocket upgrade.

This week I finished fabricating proper mounts for the MX80 fuel tank, which I'm now prepping for finish paint. I'll paint the battery box at the same time. I also have a 50's vintage Bates saddle I plan to mount on the spring frame of the modern one, to complete the period look.
 
My current build is nearing completion. All components are mounted and the drive train is mostly debugged. It's nicely rideable as an ultralight motorcycle, no pedaling needed in most situations. It pulls away from stop easily in 1st , and top speed in 4th is around 32 mph, plenty for local traffic. Lack of neutral is annoying at stop lights.

The motor is a 2009 Skyhawk2 "80cc", box-stock except for mounts and carb. Reliability is more important than performance at this stage of development. Once it's stable, I'll probably add a big-fin head and better exhaust.

The most serious remaining problem is a violent chain oscillation and surging in 5th gear, which I think results from that specific set of sprocket ratios. There's no trace of this issue in the lower cogs, and I've locked out 5th and higher for now, to prevent damage.

I'm also having to deal with the usual chain stretch/adjustment with the SBP shifter kit. I just-received a 1G8 chain for the jackshaft, which should help. I also need to add some reinforcement pieces to the SBP frame, because the metal they used is mild steel and shows some bending distortion at the mounts.

Comments welcome..
Where'd you get the tank ?
 
That is a beautiful build. Well done!

Since I haven't seen what happens with your high gear chain issue I can only speculate that the spring on the derailleur is overtaxed at high RPM.

Thanks for sharing.
 
That is a beautiful build. Well done!

Since I haven't seen what happens with your high gear chain issue I can only speculate that the spring on the derailleur is overtaxed at high RPM.

Thanks for sharing.
Yeah, my thinking as well. Been distracted by another (pics coming) but will get back to this one soon.
I picked up a Cycle-Ops exercise stand to use as a dyno for testing. I'll make a video of the drive line to see what's happening.
 
Back
Top