Preparing to Weld: Welding Joint Preparation
Before beginning any welding project, remember thewelding joint preparation5P rule: prior preparation prevents poor performance. You can make the best weld in the world…but it might not hold if you failed to remove potential contaminates before welding.
To start, remove oil, grease, cutting fluid and lubricants with a chemical cleaner. Non-chlorinated chemical solvents (preferred) include acetone, toluene and methyl ethyl ketone (MEK). Chlorinated solves include trichloroethane. Whatever solvent you use, be sure that it won’t react what you’re cleaning and always work in a properly ventilated area. After cleaning, use a wire brush to remove traces of solvent. Always remove the solvent container, rags and other flammable materials from your work area prior to welding!
Next, use a wire brush or grinder and remove rust, scale, dirt, paint, ink, coatings and dross from oxy-fuel or plasma cutting. If you weld aluminum or stainless steel, use a stainless steel brush or grinding wheel dedicated exclusively to these alloys. Trying to clean them with a steel brush or wheel that previously cleaned another alloys will introduce small grains of that alloy into the base material and subsequently contaminate the welding joint preparation process.
A special note about cleaning aluminum: aluminum reacts with air to form aluminum oxide (it’s that white powder on an old screen door). Aluminum melts at about 1,200o F and aluminum oxide melts at about 3,700o F. As you can imagine, trying to weld substances with vastly different melting points leads to trouble. Because the aluminum oxide layer forms instantly, always clean aluminum immediately prior to welding.
If the metal has been outside or in an area that’s particularly cold or damp, bring it inside and let it warm to room temperature for at least 24 hours. You may also want to consider heating your base material so that it’s at least above 70o F using an oxy-fuel torch with a heating attachment (or place small components on an electric stove top).
Welders also heat the base material up to about 250o F to increase penetration on thicker metals, to drive moisture away from the weld area and to prevent the weld cracking (a large piece of cold steel will draw heat away from the welding area, and rapid cooling can lead to weld cracking). Consider investing a few dollars in “temp sticks,” special crayon-like sticks that melt at a specific temperature. Mark the base metal with the temp stick prior to welding; the mark will melt within 1% of its stated temperature.
*Note that numerous commercial welding applications require specific pre-heat, post-weld heat treatment and stress relief procedures that supersede all of the above advice.
http://victortechnologies.com/Shop_Talk/Thermal_Arc/preparing-to-weld.php
http://www.g-w.com/pdf/sampchap/9781590708668_ch06.pdf
http://www.youtube.com/watch?v=3BkgsG-j6KU
http://www.weldinghelp.org/joint-preparation.html
Guess they do not have this information where others in posting in this thread live.
Do it the right way or follow these clowns it is your choice.
Just because you own a welder does not mean you can properly use one!!!