Junster
Member
Click the SBP link on the left. They have head stud kits. I'll be doing this mod tomarrow to see if that's what I'm hearing. Cause it sure sounds like the gears to me.
I've had that annoying gear noise from the clutch cover for ages. Today I took a piece high density foam rubber about 10mm thick, cut it to shape and glued it to the underside of the clutch cover. Works a treat. I also use dry-lube ( powdered graphite ) on the gears. Nice and smooth sounding now. Am going to try the rubber between the fins trick now. I'd never thought of that. This web site never ceases to amaze me at the little tips you can pick up.I am confident enough to share this now. I found the right side gear noise on my HT 80 very annoying. Every time I looked inside the grease had gotten slung off. My theory is anything that stays put of unknown lube properties is better than one guaranteed to come off in a few miles.
I cleaned the gears as best I could with a paintbrush and mineral spirits, then applied Bell-Ray's white chain lube after the mineral spirits evaporated. It was a bit quieter immediately.
Now after a few hundred miles there is virtually no gear noise, and the gear teeth look good; the faces have a polished look as opposed to the rough look it had when new. It is a guess, but perhaps the teeth have worn together for a better mesh.