I have no issue with reporting issues with this motor. I bought into it knowing I was going to walk into a mess to begin with and expected to spend a decent amount of time fixing the thing. I didn't quite expect it to be as bad as it was though.
I don't want to sound entirely doom and gloom because there is a large number of people with this engine out there that have had good luck with it so far. The potential to be a great engine is there, which I think is the most disappointing part about it.
I know that I definitely would not recommend anybody buying this kit unless they are capable and willing to go through the motor like I did. I also think the biggest weakness out of the entire thing is still the piston. Yes, out of all the issues I had, the piston is still the most consistent problem people with this engine are still having. In these two pictures you see the same failure, one with the old bushing, one is with the new needle bearing.
Then there are the ring land failures. I tried to dig up a few pictures but didn't have much luck I do have these two though, although one of them isn't very clearn. Again, one a bushing motor and one a needle bearing motor, exact same failure. I know of at least two others with similar failures on needle bearing engines, including one with top ring and crown failure as well.
Then of course, as I mentioned before the stock carb tuning on the newest versions is rather lean. This particular gentlemen did zero modifications or upgrades of any kind. Said the engine showed no signs of air leaks and that he even tested for them before his first ride. Not even 100 miles on the engine.
This is the cylinder from that motor. Remember what I said about those sharp port edges? The second that piston overheated and expanded on the exhaust side, that exhaust port basically scraped off part of the piston. I'm not kidding when I say they are horribly finished.
The cylinder is the other half of the equation with the issues in my opinion. The liner they use is fine as far as I can tell, so at least it has that going for it.
I also think they really missed the mark with the cooling fins when they made this engine. They were already making a custom casting, so the fact that they didn't give this engine better/bigger/more fins is beyond me. These motors definitely run on the hot side. I have been tempted to follow the path of a couple others and buy a second cylinder and mill the top off to install a race head for an LD100 or the Smolik Performance head for a YD100.