dmopedMA
Active Member
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- Joined
- Apr 14, 2017
- Messages
- 176
Hello,
To get some background, here is my build: https://motoredbikes.com/threads/4-stroke-schwinn-stingray-chopper-occ.51001/
I've being riding my occ for few days and It does bug when I get to the high range RPMs (around 25-30mph), my first choice was trying to solve it with the "hidden" mixture screw, but after playing with it around, still the same.
I believe it's time to adjust the valves, I've seeing around the forum that .004" intake and .006" exhaust works for most of the users, but I would like to know what to expect when I open it up...
Anyone has a video os a picture manual of how to open up and close the valve compartment? does it have a gasket to replace after you open it up? glue? black magic?
Picture I believe it's interesting by @jhammondcpa:
Thank you all.
UPDATE: Here is the How-To based on the one written by @The_Aleman (https://motoredbikes.com/threads/how-to-adjust-your-gxh50-huasheng-titan-valves.38514/) but with some pictures:
-------------------
Your engine must be "cold" for this procedure.
1a) Remove the 4 bolts on valve cover with the 8MM wrench. Carefully lift the valve cover off the engine. The objective is to not stress the valve cover gasket.
If the gasket sticks to the engine, that's okay, just leave it there.
1b) Recommended: Carefully remove spark plug boot and then remove the spark plug with the 5/8" spark plug socket.
2) Now you have to find TDC on the compression stroke. If you're not familiar with each stroke on a 4-stroke, I've attached an image that should help. Take a good look at the valves while slowly pulling on the pullstart a few times. You need to adjust the valves when both valves are fully closed, and this only happens at Top Dead Center of the compression stroke. The valves are closed for the longest amount of time between the start of the 2nd stroke and the start of the 4th. Insert a straw into the spark plug hole and find TDC. The straw will be at it's highest point and there should be play in both valve rockers. If there's no play, they are set too tight.
3) On each valve rocker there is a slotted stud with a nut on it. Loosen the nut on each rocker with the 8MM wrench. The rocker closest to the exhaust is the exhaust valve, and the rocker closest to the carb is the intake valve. Use the feeler gauge and the screwdriver on the stud (loosen the nut as needed) to set the clearances. A proper setting is when you feel a light drag of the blade as you pull it through the space between rocker and valve stem. When you have the clearance you need, hold the stud's position with the screwdriver and tighten the nut about wrist-tight. Repeat for other valve.
4) Put the plug back in and the valve cover back on. Don't overtighten the valve cover bolts, they only need to be snug, about halfway between thumb-tight and wrist-tight.
To get some background, here is my build: https://motoredbikes.com/threads/4-stroke-schwinn-stingray-chopper-occ.51001/
I've being riding my occ for few days and It does bug when I get to the high range RPMs (around 25-30mph), my first choice was trying to solve it with the "hidden" mixture screw, but after playing with it around, still the same.
I believe it's time to adjust the valves, I've seeing around the forum that .004" intake and .006" exhaust works for most of the users, but I would like to know what to expect when I open it up...
Anyone has a video os a picture manual of how to open up and close the valve compartment? does it have a gasket to replace after you open it up? glue? black magic?
Picture I believe it's interesting by @jhammondcpa:
Thank you all.
UPDATE: Here is the How-To based on the one written by @The_Aleman (https://motoredbikes.com/threads/how-to-adjust-your-gxh50-huasheng-titan-valves.38514/) but with some pictures:
-------------------
Your engine must be "cold" for this procedure.
1a) Remove the 4 bolts on valve cover with the 8MM wrench. Carefully lift the valve cover off the engine. The objective is to not stress the valve cover gasket.
If the gasket sticks to the engine, that's okay, just leave it there.
1b) Recommended: Carefully remove spark plug boot and then remove the spark plug with the 5/8" spark plug socket.
2) Now you have to find TDC on the compression stroke. If you're not familiar with each stroke on a 4-stroke, I've attached an image that should help. Take a good look at the valves while slowly pulling on the pullstart a few times. You need to adjust the valves when both valves are fully closed, and this only happens at Top Dead Center of the compression stroke. The valves are closed for the longest amount of time between the start of the 2nd stroke and the start of the 4th. Insert a straw into the spark plug hole and find TDC. The straw will be at it's highest point and there should be play in both valve rockers. If there's no play, they are set too tight.
3) On each valve rocker there is a slotted stud with a nut on it. Loosen the nut on each rocker with the 8MM wrench. The rocker closest to the exhaust is the exhaust valve, and the rocker closest to the carb is the intake valve. Use the feeler gauge and the screwdriver on the stud (loosen the nut as needed) to set the clearances. A proper setting is when you feel a light drag of the blade as you pull it through the space between rocker and valve stem. When you have the clearance you need, hold the stud's position with the screwdriver and tighten the nut about wrist-tight. Repeat for other valve.
4) Put the plug back in and the valve cover back on. Don't overtighten the valve cover bolts, they only need to be snug, about halfway between thumb-tight and wrist-tight.
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