Clutch camshaft issue

[Jumpjr6192866]

I have an 80cc 2 stroke china doll motor and I've replaced the clutch camshaft rod 2 times now because it keeps getting gouged by the bucking bar and then won't engage the motor to start up and I'll replace the rod take her for a spin she starts up fine then I park it and when I go for another ride it won't engage and it's the rod again. Why is this happening

 

[GW's Motorized]

You need to adjust the clutch and grease the bar and cam.

2Stroke clutch always either engaged or disengaged

Hello so i'm having some problems, after having to change some parts in my clutch, including clutch pads and etc, the clutch is always disengaged for whatever reason, i've tried adjusting the clutch spring that is inside, wont help, ive tried adjusting the cable also wont help, any more ideas...

motoredbikes.com

 

[Chainlube]

The cable is too tight, you can repair it by welding a bead acrossed it and grinding it flat again.

 

[Jumpjr6192866]

The cable is too tight, you can repair it by welding a bead acrossed it and grinding it flat again.

There is slack in the cable and it still happens it's hard to believe that this tiny imperfection will keep it from starting

 

[Chainlube]

That's not even that bad yet, the metal on some is soft. I've had to weld, maybe two, of them from the dozen or so bikes I built.

 

[Jumpjr6192866]

That's not even that bad yet, the metal on some is soft. I've had to weld, maybe two, of them from the dozen or so bikes I built.

I know it's not but I kid u not if I replace it right now the bike will fire up first try

 

[DAMIEN1307]

There is slack in the cable and it still happens it's hard to believe that this tiny imperfection will keep it from starting

You need to use a dab of either white lithium grease or red and tacky grease on that particular part where it makes contact with the bucking bar, as well as a dab on each end of the bucking bar to prevent that wear and tear, so that this type of problem doesn't happen to begin with.

 

[Amwicr]

There is slack in the cable and it still happens it's hard to believe that this tiny imperfection will keep it from starting

Pfft, that's nothing. I had an especially soft one one time. it got wayyy more rounded than that. It still worked.

As long as everything else is in order, that should not be a problem.

 

[GW's Motorized]

I think his problem is lack.of lubrication. It is like getting hung up right there and not fully engaging.

 

[Jumpjr6192866]

I think his problem is lack.of lubrication. It is like getting hung up right there and not fully engaging.

Okay so grease we up okay I dont have to split the motor do I